The 3^rd Copper Concentrator Plant being built in Uzbekistan is of particular importance as one of the largest industrial facilities in the world. This plant has an annual processing capacity of 60 million tons of ore, resulting in the production of 894 thousand tons of copper concentrate and 1.5 thousand tons of molybdenum concentrate, per year. With these figures, the 3^rd Copper Concentrator Plant is considered the largest in Central Asia and ranks among the top ten industrial complexes globally.

Currently, the world’s most recognized copper-molybdenum concentrating plants include: Escondida, Los Pelambres, Collahuasi, Chuquicamata, El Teniente in Chile, Cerro Verde, Toromocho, Antamina, Toquepala in Peru and Bingham Canyon in the United States. These plants hold leading positions internationally in terms of production capacity.

At the same time, the 3rd Copper Concentrator Plant, which is being constructed in the Republic of Uzbekistan, with an annual ore processing capacity of 60 million tons, is becoming one of the largest production complexes in the world.
This major project has elevated our country into the ranks of the world’s Top 10 industrial giants, further enhancing the international prestige of Uzbekistan’s industry.

The achievement of the 3^rd Copper Concentrator Plant lies not only in its high production capacity, but also in the advanced automation of its technological processes. The facilities of leading global manufacturers in the beneficiation industry – such as Metso Outotc, FLSmidth, Weir Minerals, and Siemens – have been integrated into the 3^rd Copper Concentrator Plant.

For crushing large volumes of ore at the initial stage, the KKD-1500/180 crusher has been installed, while for the main processing, an MSHTS-7.3x13.0 ball mill is in operation. The high-pressure HPGR crushers by FLSmidth reduce energy consumption by up to 30% and increase efficiency.

In the flotation section Metso Outotec’s TankCell e300 flotation cells have been installed and as some of the largest flotation units available in the industry today.

Operating within a fully automated system and featuring high processing capacity, this equipment enables precise separation of copper and molybdenum concentrates.

The SEPRO Falcon concentrator allows for beneficiation of micron-sized particles, while LAROX filter presses ensure high-level dewatering of the concentrate, preparing it for the subsequent smelting process.

Modern automation and dispatching systems have been introduced at the plant, with Siemens’ PCS 7 (Process Control System 7) and AVEVA’s PI Vision platforms serving as the main control tools. Through PCS 7, the processes of crushing, grinding, beneficiation, dewatering, water supply, and waste management are all monitored within a single integrated system. The capability to integrate with more than 20,000 devices represents a unique technological approach in the region. The PI Vision platform enables real-time monitoring of production, early detection of malfunctions, and efficient resource utilization. In addition, APL (Advanced Process Library) and APG (Advanced Process Graphics) technologies create a user-friendly interface for operators, enabling quick decision-making based on key performance indicators.

Energy and environmental efficiency are also among the top priorities of the 3rd Copper Concentrator Plant (3-CCP). The use of HPGR (High-Pressure Grinding Rolls) technology helps save electrical energy, while filter presses allow for water recycling and ensure environmental safety. As a result, the plant stands out as one of the most advanced projects not only economically, but also in terms of environmental sustainability.

In conclusion, the 3^rd Copper Concentrator Plant — combining capacity, cutting-edge technology, and digital control systems — has secured a strong position not only in Uzbekistan but also globally. It is powerful enough to compete with the world’s largest mining and beneficiation complexes and surpasses many global industry giants in terms of digital technology integration. The 3-CCP is not only a major project of today but also a plant of the future, symbolizing the industrial progress of Central Asia.

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